Exxelia at Space Tech Expo US 2019
Exxelia is pleased to announce the ESA qualification of its CCM technology, according to specification number ESCC 3201/011 at Space Tech Expo US 2019
Exxelia CCM Technology of Magnetic Components officially ESA qualified
April 30th, 2019 – Paris, France - Exxelia, a leading global designer and manufacturer of highly engineered passive components, is pleased to announce the ESA qualification of its CCM technology, according to specification number ESCC 3201/011.
Exxelia’s highly customizable Chameleon Concept Magnetics product line, a molded SMD Magnetic Component using Linear Winding Technology, allows to design both SMD inductors and transformers.
While standard packages such as RM and EQ offer a limited number of outputs, the five sizes (CCM4, CCM5, CCM6, CCM20, CCM25) offer up to 2x10 output pins while still being easy to mount on PCB without additional leads ensuring time saving and increased reliability!
Thanks to its optimized thermal design, CCM products reduce the temperature rise by 50% compared to standard technologies, hence allowing an additional 30% power density into the same package. In addition, its unique design with epoxy molded winding ensures extreme high robustness and mechanical performance up to 100g shocks and 30g vibrations.
Perfect for use in switch mode power supplies, CCM platform is now available for customization.
TCM Series of High-Reliability Common-Mode Inductors
Exxelia designed this extensive and cost-effective range to be an easy commercial (COTS) solution for aerospace, defense, and other high-reliability applications. The TCM series is available in a through-hole package for horizontal or vertical mounting. TCM chokes are offered with inductances from 0.7 mH to 47 mH under rated currents from 0.3 to 4.0 A. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC. Excellent thermal properties allow the series to operate from -55° C to +125° C. The high mechanical performance of the component materials (all meeting to UL94 V0 rating) makes TCM a perfect fit for aviation, defense and transportation industries. The TCM series of common-mode chokes is designed into circuit boards of a large number of power electronic devices used for a wide range of applications, including switch-mode power supplies and converters, inverters, battery management systems, and chargers. Exxelia’s TCM series fully complies with the requirements of RoHS and REACH.
Exxelia at Space Tech Expo – Booth #5009
100% invar tuning screws with self-locking system Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High power and high frequency ceramics with the new C48X dielectric Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Magnetic components based on adaptive CCM technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.