Film capacitor series keeps its cool even at 150°C

High-temp film capacitor, stays cool up to 150°C.


The Exxelia Dearborn 880P series of metalised Polyphenylene Sulfide (PPS) Film Capacitors is designed to keep cool when things get hot. With an operating temperature range of -55 to +150°C, they experience no derating for DC operations and none in AC operations up to +125°C.

This enables them to function at full capacity in extreme heat applications. The ability to operate at such high temperatures can eliminate the need for a cooling system within the design, thus reducing overall design time, weight and space.

PPS is a high-temperature, low-loss dielectric film used in the 880P series of wrap-and-fill capacitors. This allows them to feature superior electrical characteristics over an extremely wide temperature range and maintain excellent capacitance stability in one rugged, lightweight package. It performs consistently well in commercial applications such as in power supplies and in more demanding applications, such as in avionics, on a congested control or instrumentation panel.

The series features a capacitance range of 0.0047 to 10.0µF and voltage ratings from 50 to 400VDC with precision tolerances as low as ±¼% through ±10% yielding greater accuracy of capacitance. It is also a customisable unit with voltage maximums of 700 – 800VDC at 125°C maximum (higher voltages are available at reduced capacitance).

Made in the USA, the units are highly durable and capable of withstanding a five-pound pull force on lead axis. They are non-polar and demonstrate low loss factor, good voltage breakdown strength and high insulation resistance (low leak current) – and are completely stable over normal temperatures, voltages and frequency ranges. These characteristics allow the 880P series capacitors to deliver high performance in a variety of applications such as DC timing circuits, low- to high-frequency AC applications, and pulse or energy discharge uses.

Additionally, the package has axial leads with moisture-resistant, flame-retardant epoxy end seals and an outer tape covering for maximum performance.

Published on 04 Sep 2017 by Marion Van de Graaf

Exxelia at Space Tech Expo – Booth #5009

100% invar tuning screws with self-locking system  Invar-36 is a unique Iron-Nickel alloy (64 % Fe / 36 % Ni) sought-after for its very low coefficient of thermal expansion. With 1.1 ppm. K–1 between 0°C and 100°C, Invar-36 is about 17 times more stable than Brass which is the most traditional and common alloy Tuning Elements are made of. The working temperature range in Space is so wide that this property becomes essential for a reliable and stable cavity filter tuning. Self-locking system is a technology commonly used on Tuning Element made of Brass or other soft “easy-to-machine” alloys but is innovative and pretty advanced when applied to hard and tough Invar 36. The design consists of two threaded segments separated by two parallel slots. After cutting both parallel slots, the rotor is compressed in its length in order to create a plastic deformation. Thus, an offset is induced between the two threaded segments which generates a constant tensile stress in the rotor from the moment threaded segments are screwed. High power and high frequency ceramics with the new C48X dielectric Range of high voltage ceramic capacitors based on brand new dielectric material C48X, combining most advantages of NPO and X7R dielectrics. Compared to X7R material, C48X dielectric allows to get the same capacitance values under working voltage with the unrivaled advantage of a very low dissipation factor (less than 5.10–4). Besides, it can also withstand very high dV/dt, up to 10kV/μs, which makes it the solution of choice for pulse and fast charge/discharge applications or firing units. Thus capacitors with C48X dielectric appear to be ideally suited for power applications where heat dissipation may be detrimental to performances and reliability. Magnetic components based on adaptive CCM technology Exxelia designed CCM technology to respond to the growing interest of electronic engineers for inductors and transformers with multiple outputs, high power density and reduced footprint. Qualified for aeronautic and space applications, the CCM product line features terrific robustness. The CCM technology adapts to most every need, even the harshest environments, including VIGON® resistance. The series offers five different sizes, allowing optimized component design in a pick-and-place surface mount (SMD) package. Through-hole (TH) packages are also available upon request. CCM transformers and inductors can operate over a wide temperature range with a minimal temperature of -55° C. The standard thermal grade of the technology is 140° C. The epoxy molding protecting the winding ensures a lower temperature gradient and a better heat dissipation. Each unit is thoroughly tested with a dielectric withstanding strength of 1,500 VAC.

Exxelia acquires Deyoung MFG., INC.

“The DMI acquisition directly supports our Magnetics SBU expansion strategy. DMI’s strategic location in the Pacific Northwest aerospace market provides a key geographic location for driving growth and profitability,” said François Vignaud, Exxelia Magnetics’ SBU VP. “DMI is highly regarded for the quality of its products and the operational performance of its organization. DMI products can be found on most major commercial aerospace platforms, supporting in flight power, lighting and entertainment sub-systems.” “We welcome DMI into the Exxelia Group,” said Exxelia USA President Michael Thomas. “During its 40-plus years in business, DMI has built solid customer relationships with a strong brand reputation in the aerospace, medical and other high-reliability magnetics markets. Acquiring DMI creates the potential for both revenue and cost synergies related to cross selling and procurement savings as we leverage Exxelia Group’s broader global supply chain and operational excellence practices to support DMI’s operations.” According to Martin DeYoung, President & CEO of DMI, “We are excited to now be a part of Exxelia’s growth and expanded product offerings. The DeYoung’s recognized a shared business culture driven by a passion for quality and customer loyalty. By joining Exxelia Group we achieve a goal of meeting our strategic growth objectives while protecting our long standing relationships with our key aerospace customers and their contract manufacturers.” “This acquisition addresses our aerospace customers increasing requirements for global manufacturing access and timely support” stated Eric DeYoung, VP of Operations at DMI. “Together, we have global reach with the capability to serve our customers – whatever their size, location, or aerospace industry sector with one of the most comprehensive and competitive groups of design and manufacturing capabilities.”

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